Bigger Kiln, Bigger pots-- New challenges and progress.

shame about the crack, but that's a beautiful pot!
Thank you-- hopefully more to come :)
Great post! How do you flip large pots. Even 2 pieces of foam board and a 26ā€ pot is tough on arms.
Thanks, I have 2 methods-- the first is my 16 year old son. Occasionally when he is not around I have been working on a technique with a fast lung onto my head, then I lower down to the table. It may need an amusing video one day...
Damn man you are a true pro!

What kind of foam board do you use for these big pots?
I am always a student-- except when I am at school... then I am the teacher ;). I buy the thick foam at Lowes, (3" I believe)

and usually keep sheetrock below as well (Not while flipping) to insure it is staying on a level surface.
That thing is a monster! I always thought there was more insulation between the bricks and the stainless outer shell to prevent the heat from dissipating due to outside variations... interesting. I have helped build smaller brick kilns and almost always guys use a type of ceramic batt with mortar backing the bricks.

Can't wait to see what else comes out of this thing, both pots above look great, love the glaze on the top one and the shape of the second one. Maybe in a few years I will have something big enough to use a pot this big. Hopefully before I get too old and can't carry them anymore.

With wood kilns we usually make an insulation layer with clay, perlite, wood chips and some concrete, but with electric kilns which usually fire for a shorter time its pretty amazing how well a 3" insulation brick and a piece of sheet metal can hold in the heat.
 
Yes, I am very jealous of his old kiln-- was that the phoenix fast fire wood?
I'm no expert, but I think it was. I don't know what happened to it when Ron retired though.
 
Possibly this July-- I need to get my current list worked on in June when I go on summer break, but hopefully I will have time for more :). Message me this summer -- Rob
Cool I shall be in touchā€¦ I like shallow forest slabs.. perhaps I may offer a challenge when the time is appropriate to hit you up
 
Not sure if I should start a new thread or if folks will read this and hopefully offer some help. I have been Off B-nut and for the most part social media this summer, just having a good time traveling and getting in the studio. I made a good bit of new work this summer and will have a very full display at the NC arboretum in a few weeks for the Blue Ridge Bonsai Society Club Exhibition.

I tried to continue to explore big pots this summer mainly as a challenge-- it is hard to throw and keep a clean form with a good finish on this size. I am pleased with the progress I am making but now I need to really figure out pricing and shipping. I have shipped a lot of pots (over 1000) over the last 3 years, and as large as 26". But with these new pots, many are exceeding the size of the boxes I can find and probably would need to ship in a crate (I suspect???). I would appreciate any feedback, on my work, but most specifically if you have experience shipping big heavy pots/trees. All of these pots are between 28"-33" and I hope to both make some of my big pots available regionally but also those who are farther away (people who need this size pot are far and few between).

So, if you have any tips or pointers where to learn how to ship this size work, and honest estimates about the time and cost of this process I would be grateful.

Here are some new work from this summer. The top pot is 28" the bottom one is 33" PXL_20240625_000936196.jpg
This is the shallow oval for @johng 31" I think. (thanks for sharing it in use-- hope to see these other pots some day with a great tree in them)

PXL_20240723_204100259.jpg
28" oval

PXL_20240723_211718246.PORTRAIT.jpg
28" oval

PXL_20240724_000838524.jpg

32" oval
PXL_20240820_205627944.PORTRAIT.jpg

32" oval
PXL_20240820_210102377.PORTRAIT.jpg

Thanks for any tips, and or feedback -- Rob
 
Those look fantastic! At the minimum, expanding foam packing. What do the 32" pots weigh?
 
So, if you have any tips or pointers where to learn how to ship this size work, and honest estimates about the time and cost of this process I would be grateful.
I don't have experience shipping ceramics, but I have shipped quite a few large fragile items overseas. I usually use a piece of plywood at the bottom of the box and use plastic bags and expanding foam. I started using the can "Great Stuff", but the last time I used 2 part closed cell foam. Another method could be to use a very over sized box, wrap the pot in bubble wrap filling the pot void with "peanuts" and filling the box with more peanuts with the pot in the center.

If you are good at wood working and want to up your game you could do like @Pitoon and make your own box (Tomobako). But I think it will be expensive for the size of the pots your are making.
 
Brilliant work as always Rob. See you ate the Winter Silhouette Show. Can't make the show at the arboretum .... I',m running low on steam.
 
Not sure if I should start a new thread or if folks will read this and hopefully offer some help. I have been Off B-nut and for the most part social media this summer, just having a good time traveling and getting in the studio. I made a good bit of new work this summer and will have a very full display at the NC arboretum in a few weeks for the Blue Ridge Bonsai Society Club Exhibition.

I tried to continue to explore big pots this summer mainly as a challenge-- it is hard to throw and keep a clean form with a good finish on this size. I am pleased with the progress I am making but now I need to really figure out pricing and shipping. I have shipped a lot of pots (over 1000) over the last 3 years, and as large as 26". But with these new pots, many are exceeding the size of the boxes I can find and probably would need to ship in a crate (I suspect???). I would appreciate any feedback, on my work, but most specifically if you have experience shipping big heavy pots/trees. All of these pots are between 28"-33" and I hope to both make some of my big pots available regionally but also those who are farther away (people who need this size pot are far and few between).

So, if you have any tips or pointers where to learn how to ship this size work, and honest estimates about the time and cost of this process I would be grateful.

Here are some new work from this summer. The top pot is 28" the bottom one is 33" View attachment 563822
This is the shallow oval for @johng 31" I think. (thanks for sharing it in use-- hope to see these other pots some day with a great tree in them)

View attachment 563823
28" oval

View attachment 563824
28" oval

View attachment 563825

32" oval
View attachment 563826

32" oval
View attachment 563827

Thanks for any tips, and or feedback -- Rob
These are all great, but I especially love the middle pot in the first photo.
 
You are so talented!! I wish I had so good advice for you! I do think at this point that size container is going to be in high demand. I suspect, like me, many folks will be willing to travel to obtain this kind of work.
 
Such great pieces Rob.

My thoughts on shipping.

Id be terrified to ship such big pieces across the country, though Iā€™m certain others do it. You may consider rigid foam insulation as a packing material, to build interior frames or wallsInside of boxes. Even stretch wrapping pots to large pieces that are cut the size of the box, then securing that into place could work maybe? Iā€™ve shipped this way with smaller pots and any trees Iā€™ve shipped. The trees and pots donā€™t move at all and the ridges foam takes any abuse in needs.
We also have a local box supplier that has a vast number of box sizes. Iā€™d imagine you have something similar nearby?

If you are charging a premium for these pots, and I hope you are, and you def should, paying for premium packing materials should be totally worth it.

IMG_9229.jpeg

@NaoTK may have thoughts on shipping big pots
 
Last edited:
Such beautiful pots Rob!
The photos make me all the more sad that I missed you when I was visiting in WNC area in May..
 
Thank you Rob for making the beautiful big ovals on that side of the country :) Looking great. Are you extruding your initial ring like Ron Lang did or actually starting with centered clay?

My strategy for shipping >28" pots revolves around not doing it. Or any pot really these days. It is not worth my time or people's time and money for me to ship pots piecemeal. That's time I should be spending making pots. So I try to arrange pick up at Nationals or PBE or other shows. That's the strategy folks like Sara Raynor have adopted...just one big ass show once a year. Anyone buying a 32" oval is probably going anyway.

If I do ship, it is like below, and it has always worked, never failed. You have to assume the box will be thrown, because it will be. So the fluffy outer region absorbs that impact. Then the rigid braces prevent crushing because they usually put nice flat big boxes on the bottom of stacks of other boxes.
1724251870724.png
 
I worked for the ups store so I have some experience packing.

To create some boxes you can telescope two boxes of the same width together and cut down to whatever height you wish. There are tools to score the boxes so you can fold the newly created flaps to your desired height.

For fragile items we always double box and make sure it survives a minimum 4 foot drop from a conveyer belt or if something drops on it to bounce it off or absorb the impact. Fragile stickers do not work, no worker really reads them.

Freight is the safest option to send stuff but the most expensive. I would source the company to avoid markups.

Iā€™ve had 2 shipments from Japan that I believe use liquid foam (insulation foam?) Seems like a good way to pack stuff.

I hope that helpsā€¦
 
Back
Top Bottom